Hobart Launches Flux-Cored Wire For Welding Steels

Hobart Brothers has introduced a wire designed for welding high-strength steels that require good low-temperature impact toughness. The Hobart Fabco 107G all-position, gas-shielded, flux-cored wire offers a tensile strength in the 100-110ksi range in the as-welded or the post-weld heat-treated (PWHT) condition and is suitable for welding A515, A710, EQ56 and similar HSLA and QandT steels found in offshore and structural applications.

According to the company, the wire can also be used to weld 4130 chrome-moly or 8630 nickel-chrome-moly pipes and provides excellent strength and toughness after PWHT (minimum 20ft/lbs at -20F). Hobart Brothers is offering the wire in two diameters: 0.045in (1.143mm) and 0.052in (1.321mm). The Fabco 107G wire has a smooth, stable arc that produces an excellent bead profile and helps to minimise downtime for the rework associated with quality issues.

The wire also produces low spatter levels and has a removable slag to help increase productivity and reduce post-weld clean-up. To minimise the risk of cracking, the Fabco 107G wire also features low diffusible hydrogen levels (3.7ml/100g with 100 per cent CO2 for the 0.045in wire and 4.3ml/100g with 100 per cent CO2 for the 0.052in wire). Hobart's Fabco 107G meets NACE MR0175 application requirements for both chemistry and hardness, as well as specifications for an AWS E101T1-GC H8 classification.

ASTM Clarifies Thickness Tolerances For Steels

ASTM International Committees A01 on Steel, Stainless Steel and Related Alloys and A05 on Metallic-Coated Iron and Steel Products have approved revisions to two ASTM standards. These revisions will clarify the thickness tolerances for both uncoated and coated steel sheet products. The standards are: A568/A568M, Specification for Steel, Sheet, Carbon, Structural, and High-Strength, Low-Alloy, Hot-Rolled and Cold-Rolled, General Requirements For; and ASTM A924/A924M, Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process.

Previously, standards for these products included two sets of tolerance tables for each product, neither of which was the default. Purchasers were required to decide which set of tables applied to their purchase orders. With the approval of these standards in November 2009, all general steel sheet and product specifications have default thickness tolerance tables with limits that can be used worldwide. In the past, each set of thickness tolerance tables differed not only in tolerance limits but also in how close to the edge of the sheet these limits applied.

Thickness fall-off close to the sheet edge is a natural phenomenon that occurs during hot and cold rolling. On purchase orders, the buyer was required to specify which set applied. Buyers needing to protect a minimum thickness closer to the edge generally invoked the 3/8in (10mm) edge distance tables even though they have less restrictive tolerances. Committees A01 and A05 have moved the 3/8in (10mm) tables from the body of A568/A568M and A924/A924M to the Supplementary Requirements sections of these documents.

The 1in (25mm) edge distance tables are now the default applicable thickness tolerances unless the supplementary 3/8in (10mm) tables are called out on the purchase order. The Ordering Information section of each product specification has been revised to direct purchases to the supplementary tables in the respective general specifications.

These revisions make available thickness tolerances much clearer, as there is only one set of tables in the body of specifications. Because these tables are now the equivalent of any in the world, requests for 'one-half ASTM thickness tolerance' should decline. On the other hand, users who need product purchased to the 3/8in (10mm) edge distance can still obtain their requirements by invoking the Supplementary Requirements section of the specifications.